Automotive Software & Industrial Automation
Automotive Manufacturing & Industrial Automation
Build automotive-grade IIoT platforms, MES integrations, computer vision quality control and predictive maintenance to increase uptime, improve quality, and accelerate production.
- IIoT & PLC/SCADA integration
- MES & production orchestration
- Predictive maintenance & asset analytics
- Computer vision for inspection & robotics integration
IIoT & Edge Integration
Secure sensor ingestion, OPC-UA/Modbus connectors and edge agents for reliable telemetry.
MES & Workflow Automation
Work order orchestration, traceability, and digital work instructions for shop floors.
Predictive Maintenance
Machine learning models to forecast failures, schedule repairs and optimize spares.
Vision & QA Automation
High-speed visual inspection, defect classification, and robotic guidance integration.
Automotive Manufacturing Software
Litbylines delivers IIoT, MES, predictive maintenance and vision-based quality systems tailored for automotive production — improving OEE, reducing scrap, and shortening mean time to repair.
Industry Challenges
Automotive manufacturers face tight tolerances, high-volume production demands and complex supply chains. Common problems include:
- Fragmented shop-floor data across PLCs, robots and enterprise systems
- Unplanned downtime and reactive maintenance increasing MTTR
- Quality defects and escapes leading to recalls or rework
- Poor traceability for parts genealogy and compliance
- Inefficient changeovers and low first-pass yield
Our Solutions
Litbylines solves these challenges with industrial-grade software: IIoT edge agents, MES, AI-driven maintenance and vision inspection that integrate with robotics and ERP systems.
AI & Automation
Anomaly detection, predictive failure models, automated corrective workflows and closed-loop controls.
Modern Software Development
API-first microservices, secure middleware for PLC/robot integrations, and modular MES components.
Cloud + DevOps
Edge-to-cloud pipelines, containerized deployments, and telemetry-driven CI/CD for continuous improvement.
Dashboards & Digital Twins
Real-time OEE dashboards, plant digital twins and simulation tools to optimize throughput and layout.
Key Features We Provide
IIoT & PLC Connectors
OPC-UA, Modbus, MQTT and edge agents to stream plant telemetry securely.
MES & Work Order Control
Routing, WIP tracking, electronic work instructions and genealogy for traceability.
Predictive Maintenance
Vibration, thermal and operational models to forecast failures and optimize PM schedules.
Computer Vision QC
High-speed defect detection, dimensional checks and robotic pick/place guidance.
Digital Twin & Simulation
Mirror plant behavior to test throughput scenarios and reduce setup time.
Spare Parts Optimization
Forecast spare requirements and automate replenishment to reduce stockouts.
Quality Analytics & Root-Cause
Correlation analysis, SPC charts and automated RCA to reduce escapes.
Robotics & PLC Orchestration
Coordinate robots, conveyors and AGVs with production schedules and vision feedback.
Tech Stack
Why Choose Litbylines Technologies
- Deep experience integrating PLC/SCADA and robotics with cloud-native platforms.
- Proven predictive maintenance and vision QA solutions delivering measurable uptime gains.
- Secure edge-to-cloud architecture engineered for industrial reliability and safety.
- End-to-end delivery: edge agents, ML models, MES modules and operator dashboards.
- Operational teams that embed with plant engineers to deliver fast ROI and continuous improvement.
Use Cases
Predictive Maintenance on Assembly Lines
Use vibration and torque data to forecast failures on presses, welders and CNCs to prevent stoppages.
Vision-Based Paint & Surface Inspection
Automated inspection for paint defects, surface finish and dimensional conformance at high throughput.
Robotic Guidance & Part Positioning
Coordinate vision feedback and robot motions for die placement, fastening and assembly accuracy.
Traceability & Compliance
Full part genealogy, supplier tracking and audit-ready records to support recalls and certifications.
Ready to Modernize Your Automotive Production?
Schedule a plant strategy call — we’ll evaluate your control systems, identify quick-win automation opportunities, and propose a phased roadmap to increase OEE and reduce defects.
Book an Automotive Strategy Call