Industrial Automation & Manufacturing Software

Industry
Background

Industrial Automation & Manufacturing Software

Modernize plants with IIoT, MES, SCADA integration and AI-driven maintenance to increase OEE, reduce unplanned downtime and improve throughput.

  • IIoT & SCADA data integration
  • Manufacturing Execution Systems (MES)
  • Predictive maintenance & quality control
  • Production dashboards & digital twins

IIoT & Sensor Integration

Collect and normalize sensor data from PLCs, RTUs and edge devices.

MES & Workflow Automation

Production tracking, work orders and traceability to standardize operations.

Predictive Maintenance

ML models for failure prediction, scheduling and spare-parts optimization.

Production Dashboards

Real-time KPIs, OEE, throughput and quality analytics for plant managers.

Industry image

Manufacturing & Industrial Automation

Litbylines builds IIoT platforms, MES integrations, predictive maintenance and digital twins to improve OEE, reduce downtime and deliver measurable production efficiencies.

Industry Challenges

Manufacturers must balance uptime, quality and cost while modernizing legacy systems. Typical problems include:

  • Fragmented data across PLCs, SCADA and enterprise systems
  • Unplanned downtime and reactive maintenance
  • Poor production visibility and inconsistent OEE measurement
  • Quality escapes and limited root-cause traceability
  • Manual workflows that slow changeovers and reduce throughput

Our Solutions

Litbylines delivers IIoT, MES and AI-driven manufacturing platforms that unify operations, automate maintenance and optimize production.

AI & Automation

Predictive models for equipment failure, quality anomaly detection, and automated corrective workflows.

Modern Software Development

Microservices, API gateways and secure edge-to-cloud data pipelines for reliable operations.

Cloud + DevOps

Scalable cloud infrastructure, containerized deployment and telemetry-driven operations for 24/7 plants.

Dashboards & Digital Twins

Live plant dashboards, digital twins and what-if simulations to optimize throughput and changeovers.

Key Features We Provide

IIoT Data Ingestion

Connector library for OPC-UA, Modbus, MQTT and edge gateways to centralize telemetry.

MES & Work Order Management

Shop-floor control, routing, traceability and electronic work instructions.

Predictive Maintenance

Condition monitoring, failure prediction and automated maintenance scheduling.

Quality & Anomaly Detection

Vision and sensor-based QC, defect classification and root-cause analytics.

Digital Twin & Simulation

Replicate plant behavior, run scenarios and optimize production schedules.

Edge Processing & Low-Latency Controls

Edge compute for deterministic control loops and local ML inference.

Spare Parts & Inventory Optimization

Optimize spares, reduce stockouts and automate replenishment triggers.

Operational Dashboards

OEE, MTTR, throughput and KPI dashboards for plant leadership and floor operators.

Tech Stack

PHP
Node.js
Python
Flutter
React
React Native
TensorFlow
PyTorch
AWS
Docker
Kubernetes
PostgreSQL
MySQL
MongoDB

Why Choose Litbylines Technologies

  • Industry experience integrating PLC/SCADA systems with modern cloud platforms.
  • Proven predictive maintenance and quality models that reduce downtime and rework.
  • Secure edge-to-cloud architecture designed for industrial reliability and safety.
  • End-to-end delivery from edge agents to dashboards, digital twins and analytics.
  • Operational-focused teams that embed with plant engineers for rapid ROI.

Use Cases

Predictive Maintenance for Critical Assets

Vibration, temperature and runtime analytics to predict failures and schedule maintenance.

Quality Inspection with Computer Vision

Vision models to detect defects on the line and provide actionable root-cause insights.

MES & Digital Workflows

Digitize work instructions, material genealogy and regulatory traceability.

Energy & Process Optimization

Reduce energy consumption and optimize process parameters for cost and quality gains.

Ready to Modernize Your Production Floor?

Schedule a plant assessment — we’ll map your data sources, identify quick-win automations, and propose a phased roadmap to increase uptime and throughput.

Book a Manufacturing Strategy Call